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FILET AeroFlex - Load Management System™
The Load Transport Revolution: Taming Kinetic Energy
Transporting loads by air is a constant battle against the laws of physics. Turbulence, evasive maneuvers or abrupt climbs generate violent shocks that threaten the integrity of your aircraft.
Nodusfactory presents the AeroFlex Load Management System™, an intelligent solution that no longer simply holds the load, but dynamically manages the energy to protect your most critical structures.
A Technological Synergy in 3 Key Points
1. Ultra-light Dyneema® structure
Replace your traditional heavy nets with the world's strongest fiber.
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Massive weight savings: Reduce the weight of your nets from 16.3 kg to just 2.7 kg.
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Immediate profitability: Increase your payload or reduce fuel consumption.
2. ImpactGuard Aero™ Absorption Module
A true textile "shock absorber", this module dissipates kinetic energy rather than letting it impact the aircraft.
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Aero Rail Protection: Smoothes load curves to keep stresses well below rail fatigue limits.
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Increased stability: Reduces jerking for preserved cargo and safer flight.
3. SafeGuard Fuse Link™
The ultimate security for your expensive structures.
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Smart Protection: This 15 kN rated fuse breaks in a controlled manner before aircraft anchor points are compromised.
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Post-Failure Containment: Even after failure, the system allows 25 cm of elongation, ensuring that the load remains attached and contained.
Comparative performance: AeroFlex vs Traditional System
Our engineers' analysis shows a drastic reduction in the forces transmitted to the anchor points (Aero Rails).
| Scenario (907kg load at 1.5m/s) | Transmitted vertical force | Aero Rail Limit | Safety status |
| Traditional net | 51.0 kN | 17.8 kN | ❌ Danger of breakage |
| AeroFlex™ system | 10.2 kN | 17.8 kN | ✅ Total safety |
The conclusion is clear: Where a conventional net exceeds the permissible limit of the aircraft's rails by almost 3 times, the AeroFlex™ system maintains a comfortable safety margin, whatever the angle of impact.
Tie-down net for helicopter floor | AeroFlex net
FILET AeroFlex - Load Management System™
The Load Transport Revolution: Taming Kinetic Energy
Transporting loads by air is a constant battle against the laws of physics. Turbulence, evasive maneuvers or abrupt climbs generate violent shocks that threaten the integrity of your aircraft.
Nodusfactory presents the AeroFlex Load Management System™, an intelligent solution that no longer simply holds the load, but dynamically manages the energy to protect your most critical structures.
A Technological Synergy in 3 Key Points
1. Ultra-light Dyneema® structure
Replace your traditional heavy nets with the world's strongest fiber.
-
Massive weight savings: Reduce the weight of your nets from 16.3 kg to just 2.7 kg.
-
Immediate profitability: Increase your payload or reduce fuel consumption.
2. ImpactGuard Aero™ Absorption Module
A true textile "shock absorber", this module dissipates kinetic energy rather than letting it impact the aircraft.
-
Aero Rail Protection: Smoothes load curves to keep stresses well below rail fatigue limits.
-
Increased stability: Reduces jerking for preserved cargo and safer flight.
3. SafeGuard Fuse Link™
The ultimate security for your expensive structures.
-
Smart Protection: This 15 kN rated fuse breaks in a controlled manner before aircraft anchor points are compromised.
-
Post-Failure Containment: Even after failure, the system allows 25 cm of elongation, ensuring that the load remains attached and contained.
Comparative performance: AeroFlex vs Traditional System
Our engineers' analysis shows a drastic reduction in the forces transmitted to the anchor points (Aero Rails).
| Scenario (907kg load at 1.5m/s) | Transmitted vertical force | Aero Rail Limit | Safety status |
| Traditional net | 51.0 kN | 17.8 kN | ❌ Danger of breakage |
| AeroFlex™ system | 10.2 kN | 17.8 kN | ✅ Total safety |
The conclusion is clear: Where a conventional net exceeds the permissible limit of the aircraft's rails by almost 3 times, the AeroFlex™ system maintains a comfortable safety margin, whatever the angle of impact.
Why choose the AeroFlex Load Management System™?
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Operational Safety: Dynamic shock management, even during complex maneuvers or oblique falls.
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Reduced Maintenance: Protects your Aero rails (often integrated into sensitive composite structures) from premature fatigue.
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Direct savings: Weight savings (~13.5 kg per net) and replacement of inexpensive "fuses" rather than major structural repairs optimize your ROI.
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Zero Handling Errors: The system prevents damage caused by over-tensioning by operators on the ground.
Ready to secure your overhead lifting operations?
Our experts are on hand to analyze your specific needs and configure your custom AeroFlex™ Net system (dimensions, payloads, aircraft types).
